Ken’s Take: Lithium ion batteries are the projected heart of future hybrids electric cars. Currently, the U.S. has no significant manufacturers of even small scale lithium ion batteries, and is behind in the R&D chase to develop auto-capable sizes. And, oh yeah, lithium is mined mostly in Argentina, Boliva, & Chile … not in the U.S. This is a big deal
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Excerpted from Business Week, “Electric Car Battery Wars”, Feb 12, 2009
President Barack Obama has set a target of 1 million electric cars on U.S. roads by 2012. That will require about $40 billion worth of domestically produced batteries. Most experts agree that lithium ion, which can be used to create batteries that weigh far less and store more power than those in today’s hybrids, will be the dominant technology.
The big question is whether any U.S. battery maker will be a major player by the time a mass market develops for electric cars. The field is already crowded.
Some U.S. companies claim to have prototypes that work. They include A123 Systems, a Massachusetts Institute of Technology spin-off, and Franco-American venture Johnson Controls-Saft, which has snared contracts with Ford Motor, BMW, and Mercedes-Benz (DAI). But the Americans face Asian rivals with deeper pockets and far more lithium-ion experience.
The Asians can also better afford the hundreds of millions of dollars needed to build large, state-of-the-art factories. U.S. investors are unwilling to risk such sums for startups—especially now that the recession and cheap oil have dimmed the future of hybrid cars. After surging this fall, Ener1’s stock has fallen by half since mid- December, to around 4.
Should Uncle Sam provide billions in loans and grants to a promising but unproven business? Or should the government wait for the market to sort things out before it backs a U.S. company? The risk is that by then another major industry could go the way of memory chips, digital displays, the first solar panels, and the original lithium-ion batteries used in notebook PCs and cell phones. American scientists, funded by federal dollars, were at the forefront of each of those. Yet the industries—and the high-paying manufacturing jobs that go with them—quickly ended up in Asia. U.S. labor costs and taxes drove many operations abroad, but often industries fled simply because Asian governments, banks, and companies were more willing than Americans to risk big capital investments.
Battery makers are expected to get some of the $25 billion set aside last year under Washington’s Advanced Technology Vehicle Manufacturing Program to speed the commercialization of green cars. Under the $790 billion stimulus package under debate in Congress, U.S. lithium-ion makers also could compete for $2 billion in grants to fund research and development and manufacturing.
Lithium ion is regarded as a core enabling technology for plug-in hybrid vehicles, which, unlike most current hybrids, can be recharged with normal household current and run much longer on electricity before a gas-powered engine takes over. Lithium-ion cells can store up to three times more juice and generate twice the power of the nickel-metal hydride batteries used in today’s hybrids.
General Motors and Ford both assert that a domestic lithium-ion industry is vital if the U.S. is to be a major player in green cars. Otherwise, Detroit’s fate would be in the hands of suppliers half a world away.
China has more than 10 manufacturers—Beijing has declared lithium ion a strategic industry.
Analysts say no U.S. or Asian contender has solved all of the challenges of producing lithium-ion car batteries that are safe, reliable, and affordable: Questions linger over the battery’s ability to last long enough to satisfy car buyers, for example.
The U.S. is still in the race. The Energy Dept. has poured some $600 million into lithium-ion research.
The strongest U.S. player right now is Johnson Controls. Its French partner Saft has a cell plant, while Johnson’s big edge is its supply and design relationships with the world’s top automakers. But lithium-ion technology is vastly more complex than that of lead-acid batteries.
Skeptics counsel caution. Some doubt there will be a mass market for electric cars within a decade. When gas cost $4 a gallon last summer, consumers who shelled out the extra $3,000 for a hybrid like the Prius, with nickel-metal hydride batteries, were close to breaking even. But next-generation lithium-ion batteries will add at least $8,000 to the price of a plug-in when all the electronics are included. For drivers to save money on the Volt, Anderman calculates production will have to reach 1million cars a year, and gas will have to pass $5 a gallon.
Lithium-ion car batteries are an exciting technology. Whether they will generate an exciting U.S. industry is anyone’s guess.
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The Players
Although a mainstream market for electric cars may be a decade or more away, governments and companies worldwide are spending massive amounts of money to gain an edge in supplying batteries for them. Here are some key players
A123 (U.S.)
This MIT spin-off has $250 million in venture capital. It supplies small quantities of batteries to Daimler, Volvo, and Chrysler and wants $1.8 billion in federal aid to build plants in the U.S.
AESC (Japan)
This joint venture between Nissan and NEC may have the deepest pockets. It plans to invest $275 million in facilities to produce lithium-ion cells for a wide range of vehicles.
BYD AUTO (China)
One of the world’s top battery makers, BYD already offers a $22,000 plug-in hybrid in China and hopes to sell cars in the U.S. soon. Warren Buffett owns 10%.
ENERDEL (U.S.)
Once part of Delphi, EnerDel has invested $200 million in an Indiana plant. Its biggest customer is struggling Norwegian hybrid carmaker Think. EnerDel wants $480 million in U.S. loans.
JOHNSON CONTROLS-SAFT (U.S.-France)
This joint venture has a factory in France and has deals with Mercedes, BMW, and Ford. Johnson Controls’ edge: It’s already a top supplier of conventional car batteries.
LG CHEM (Korea)
A leading maker of lithium-ion batteries for cell phones, LG outflanked U.S. rivals to win a deal to supply GM’s Chevy Volt plug-in. GM plans to assemble LG batteries in Michigan.
PANASONIC (Japan)
After buying Sanyo’s lithium-ion business, Panasonic may be the company to beat since it’s allied with mighty Toyota, which is planning an electric car for 2012.
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Full article:
http://www.businessweek.com/magazine/content/09_08/b4120052113533.htm
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